2 Layers Air Bubble Film Making Extruder

2 Layers Air Bubble Film Making Extruder.1

2 Layers Air Bubble Film Making Extruder.2

2 Layers Air Bubble Film Making Extruder.3

2 Layers Air Bubble Film Making Extruder.4

2 Layers Air Bubble Film Making Extruder

This 2-layer air bubble film machine produces air bubble film with two distinct layers (Bubble Layer + PE Base Layer). Each layer supports separate control of materials, formulas, and colors for flexible production

Description

As a professional air bubble film machine, this twin-screw model outperforms single-screw extruders by enabling independent thickness control of the bubble layer and base layer—directly cutting material costs for bubble wrap production. It accommodates diverse raw material formulas to create colored or clear bubble films, ensuring stable operation of the bubble film machine even during long production runs.

To enhance functionality, this 2-layer bubble wrap machine offers optional peripherals: in-line recycler units for material reuse, bubble film perforators for breathability, and hydraulic screen changers for uninterrupted extrusion. These add-ons make the air bubble film machine adaptable to various production needs, from small-batch customization to large-scale manufacturing.

Feature

Compared to single-screw extruders, this bubble film machine allows independent control of bubble layer and base layer thickness, minimizing material waste and reducing production costs significantly.
The forming cylinder mold of the air bubble film machine integrates a vacuum system, wear-resistant special steel sheets, and a dual-pipe cooling system—ensuring uniform cooling and high-quality bubble formation.
The machine’s T-die uses precision-machined materials, guaranteeing even bubble film thickness, easy operation, and zero glue leakage during the air bubble film production process.
Unique screw design supports 100% recycled material processing, ensuring full plastic melting. This not only boosts sustainability but also creates bubble films with consistent thickness for the bubble wrap machine.
High production efficiency: This air bubble film machine achieves a maximum speed of 80 meters per minute, meeting large-volume production demands and shortening delivery cycles for customers.
Strict safety system protects operators: an emergency stop button halts the entire air bubble film machine (circuits, extruder, roller cylinder) instantly; protective barriers on key parts stop all operations when opened.

Technical Parameters

Model	ZT150-2T Air Bubble Film Extruder Twin Screw
Layer	2
Raw Material	LDPE / LLDPE / PP/ HDPE/ recycled material
Maximum width (mm)	1540
Effective width after trimming (mm)	1500
Speed (meters per hour)	800m/hr-3000m/hr
Production capacity (kg/hr)	80kg/hr-200kg/hr
Range of film thickness (g/m2)	2 layers: 25g/sm-500g/sm
Screw diameter (mm)	Φ75mm/Φ65mm
Power of main motor	22KW+18.5KW
Power of vacuum pump	2.2KW
Maximum rewinding diameter	1000mm (Can be customized upon requested)
Power supply(volt)	380V,50HZ,3 PHASES (Can be customized for different countries)

Application

The 2-layer bubble film produced by this air bubble film machine is a cost-effective, high-performance material with versatile uses beyond traditional packaging. Its flexible bubble structure acts as a strong shockproof buffer for transit, while its durable PE base layer enables specialized applications like swimming bubble film covers—providing thermal insulation for swimming pools, reducing water evaporation, and protecting pool surfaces from dust or minor impacts.

In traditional packaging scenarios, this bubble film is widely used for:

Industrial parts (auto components, mechanical parts)
Electronic items (circuit boards, small appliances)
Cosmetics and personal care products
Household goods (radiators, furniture edges)
Fragile items (artistic sculptures, glassware)

For businesses targeting eco-friendly or high-efficiency needs, the bubble wrap machine’s 100% recycled material compatibility and 80m/min production speed make it ideal for producing sustainable bubble film for e-commerce, logistics, industrial packaging, and even specialized pool cover manufacturing.