3 Layers Air Bubble Film Machine
 3 Layers Air Bubble Film Machine

3 Layers Air Bubble Film Making Extruder

This versatile 3-layer air bubble film machine flexibly produces 2-layer (Bubble Layer + PE Layer) or 3-layer (PE Layer + Bubble Layer + PE Layer) air bubble film. All three layers support independent control of materials, formulas, and colors to meet customized production needs.

 

Description

As a multi-functional air bubble film machine, this model stands out with its switchable 2-layer/3-layer production design, adapting to both basic and high-demand packaging scenarios. Unlike single-function machines, it uses a dual-twin screw extrusion system (with unique screw thread design) to separately regulate each layer’s thickness, material ratio, and color: the middle bubble layer ensures shock absorption, while the two outer PE layers enhance puncture resistance and surface smoothness.​

This 3-layer bubble wrap machine supports customized production speeds (standard 40m/min, optional 60m/min) and configurations, such as adding in-line recyclers or automatic winding units. It adopts a high-and-low T-die with rigorous internal structure and reasonable flow channel design, ensuring stable operation even during 24-hour continuous runs. The machine is equipped with a Delta touch screen temperature control system—enabling convenient, precise monitoring of temperature zones, screw speed, and running speed, plus intelligent fault prompts for quick problem-solving.

 

Feature

  • Flexible layer switching: This bubble film machine freely switches between 2-layer and 3-layer production without replacing major parts, saving equipment investment for businesses with diverse needs.​
  • Independent 3-layer control: Each layer (2 outer PE layers + 1 middle bubble layer) of the air bubble film machine can be adjusted for material, formula, and color separately—enabling high-customization like anti-static outer layers with recycled middle layers.​
  • Premium T-die & screw design: The hanger-type T-die is equipped with unique two-way thickness adjustment screws, ensuring bubble film thickness error within 3g. The exclusive screw design ensures full plasticizing, supporting stable production with common raw materials.​
  • Intelligent control system: Equipped with Delta touch screen temperature control and advance heating system, saving time and improving efficiency; intelligent fault prompting helps resolve issues quickly.​
  • Customizable speed & safety: Supports speed customization (up to 60m/min for 3-layer film) and has a strict safety system—emergency stop button halts the entire machine instantly, and inductive guardrails stop operations when opened to protect workers.​
  • Durable bubble roller: Adopts a bubble roller with 3-layer protection (protection plate, copper sheet, vacuum plate) to prevent wear, prolonging service life and reducing maintenance costs.

 

Technical Parameters

Model ZT200-3T Air Bubble Film Twin Screw Extruder
Layer 3
Raw materials LDPE / LLDPE / PP/ HDPE/ recycled material
Maximum width (mm) 2040
Effective width after trimming (mm) 2000
Speed (m/hr) 800m/hr-3000m/hr
Production Capacity (kg/hr) 100kg/hr-300kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-500g/sm
3 layers: 45g/sm-800g/sm
Main screw diameter (mm) Φ85mm+Φ75mm
Secondary screw diameter (mm) Φ65mm
Power of main motor (kW) 37KW+22KW
Power of secondary motor (kW) 18.5KW
Power of vacuum pump (kW) 3.0KW
Maximum rolling diameter (mm) Φ1000mm(Can be customized upon requested)
Power Supply 380V,50HZ,3 PHASES(Can be customized according to different countries)

Application

The air bubble film from this 3-layer bubble wrap machine (certified with CE credentials) is ideal for scenarios requiring stronger protection and customization:​

  • Heavy-duty industrial packaging: 3-layer film (with reinforced PE outer layers) for auto engines, large mechanical parts, and metal components—resisting puncture from sharp edges.​
  • High-value fragile goods: Luxury cosmetics, precision electronic instruments (e.g., medical devices), and artworks; the dual PE layers + middle bubble layer double shock absorption to avoid transit damage.​
  • Specialized covers: Thick 3-layer film (customized with UV-resistant materials) for outdoor equipment covers and secondary swimming bubble film covers—enhancing weather resistance.​
  • E-commerce premium packaging: Colored 3-layer film (e.g., brand-colored outer layers + transparent bubble layer) for high-end clothing and gift boxes, elevating brand image.​

Backed by professional after-sales service (remote troubleshooting, on-site maintenance, and operator training), this air bubble film machine is a reliable choice for businesses balancing versatility and performance.

 

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