7 Layers Air Bubble Film Lamination Machine
 7 Layers Air Bubble Film Lamination Machine

7 Layers Air Bubble Film Making Lamination Extruder

This 7-layer air bubble film machine flexibly produces 2-layer/3-layer/5-layer air bubble film, or in-line lamination bubble film with PE-coated materials (Aluminum Foil, Kraft Paper, EPE Foam, HDPE Film), forming a total of 7 layers.

 

Description

As a high-end 7-layer air bubble film machine, it stands out for its multi-layer switching flexibility and professional composite performance—designed to meet high-demand scenarios like architectural insulation and high-end product packaging. Unlike mid-layer models, this bubble wrap machine adopts a multi-module extrusion & lamination system, which can independently control the thickness, material ratio and functional additives of all 7 layers (including base PE layers, bubble layers, composite material layers and functional auxiliary layers).​
It supports customized high-performance composite structures, with the most mainstream being "PE Layer + Bubble Layer + PE Layer + Aluminum Foil + PE Layer + Bubble Layer + PE Layer"—optimizing thermal insulation for architectural use. The machine is equipped with a high-precision flame retardant additive mixing system, which can evenly blend flame retardants into specified layers (e.g., outer PE layers) to meet common fire safety standards for targeted scenarios. Additionally, its enhanced lamination roller group (with adjustable pressure) ensures firm bonding between thick multi-layer structures and composite materials (especially Aluminum Foil), avoiding delamination even in long-term outdoor use. Optional configurations like automatic thickness detection and edge trimming units further improve production precision for high-end applications.

 

Feature

  • Multi-layer flexible switching: This bubble film machine freely switches between 2-layer/3-layer/5-layer/7-layer production, with 7-layer mode supporting lamination of Aluminum Foil, Kraft Paper and other PE-coated materials—adapting to both common and high-end scenarios.​
  • Architectural-grade thermal insulation: Optimized 7-layer composite structure (with double bubble layers + Aluminum Foil) significantly enhances heat insulation performance compared to 5-layer film, meeting basic architectural roof/ wall insulation requirements.​
  • Built-in flame retardant system: Equipped with a precision additive mixing unit, which can evenly add flame retardants to specified layers; the produced 7-layer bubble film has reliable flame retardant properties, reducing fire risks in applicable scenarios.​
  • High-strength lamination: Enhanced lamination rollers with adjustable pressure ensure firm bonding between Aluminum Foil and multi-layer bubble film, resisting peeling in outdoor/ high-temperature environments for long-term use.​
  • Precision control for high-end use: Adopts touch screen + PLC control system, real-time monitoring of each layer’s thickness, temperature and tension; thickness consistency meets high-end product packaging requirements.​
  • Durable outdoor adaptation: Key components (like lamination rollers, forming cylinders) use anti-oxidation and anti-UV materials, ensuring the air bubble film machine runs stably even when producing outdoor-use composite films.

 

Technical Parameters

Model ZT250-7T Air Bubble Film Twin Screw Extruder
Layers 7
Raw Material LDPE / LLDPE / PP/ HDPE/ recycled material
Maximum width (mm) 2540
Effective width (after edge timming, mm) 2500
Speed (meters per hour) 800m/hr-3000m/hr
Production Capacity (kg/hr) 200kg/hr-700kg/hr
Range of film thickness (g/m2) 2 layers: 25g/sm-500g/sm
3 layers: 45g/sm-800g/sm
5 layers: 80g/sm-1200g/sm
Front Screw diameter (mm) Φ100mm+Φ80mm
Secondary screw diameter (mm) Φ80mm
Back main screw diameter (mm) Φ100mm+Φ80mm
Power of front main motor(kW) 55KW+30KW
Power of secondary motor(kW) 30KW
Power of back main motor(kW) 55KW+30KW
Power of vacuum pump 3.0KW
Unwinder rack 2 sets with maximum diameter of Φ500mm
Lamination materials aluminum foil, film laminating kraft paper, EPE foam, PE film, etc.
Maximum winding diameter Φ1000mm (Can be customized upon requested)
Power supply(volt) 380V,50HZ,3 PHASES (Can be customized for different countries)

Application

The 7-layer bubble film produced by this air bubble film machine is mainly used in high-end and architectural scenarios, with core applications including:​

  • Architectural thermal insulation: 7-layer composite film with double bubble layers + Aluminum Foil is laid on building roofs, exterior walls or greenhouses. It reflects solar radiation (via Aluminum Foil) and isolates heat transfer (via double bubble layers), effectively reducing indoor cooling/ heating energy consumption.​
  • High-end industrial packaging: Flame-retardant 7-layer film is used for packaging high-value equipment like precision medical instruments, aerospace components and industrial control panels. It provides shock absorption, moisture resistance and fire protection—avoiding damage to expensive products.​
  • Outdoor equipment protection: 7-layer film with HDPE outer layer is made into protective covers for outdoor generators, communication cabinets and garden furniture. It resists UV aging, rain erosion and mechanical impact—prolonging equipment service life.​
  • Premium cold chain packaging: 7-layer composite film with Aluminum Foil + double bubble layers is used for high-end cold chain packaging (e.g., imported seafood, biological reagents). It extends temperature retention time compared to ordinary cold chain films, ensuring product freshness.​

This bubble wrap machine is an ideal choice for architectural material manufacturers, high-end packaging enterprises and enterprises with strict fire safety/ insulation requirements—providing professional solutions for high-value application scenarios.

 

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