EPE Foam and Bubble Film Perforator

This EPE Foam and Bubble Film Perforator specializes in pre-cutting (perforating) EPE foam and bubble films. It uses servo motors and drivers for control, ensuring precise pre-cut lengths (e.g., 2m for furniture packaging), and supports automatic rewinding—significantly saving labor costs.

Description

As a professional EPE foam and bubble film processing equipment, this perforator adopts an integrated "feeding-perforating-rewinding" workflow, with standard configuration including one set of feeding rack, one set of perforation unit, one set of winder, and a PLC control system. What sets it apart is the adoption of servo motors and matching drivers: during operation, the servo system accurately controls the feeding speed and stop position of EPE foam/bubble film, ensuring the pre-cut length matches the set value without deviation.

When in use, EPE foam or bubble film is placed on the feeding rack (which maintains stable tension to avoid material deformation). The servo-driven feeding mechanism conveys the film to the perforation unit—equipped with German-imported blades—to create clean, burr-free pre-cut lines. After perforation, the servo-controlled winder automatically rolls the processed film into neat rolls. The entire process requires no manual cutting, solving the problem of inconsistent lengths from manual operation, while the servo system’s high precision meets strict size requirements for packaging materials.

Features

Servo-driven precise pre-cutting: Adopts servo motors and drivers for control, ensuring pre-cut lengths (e.g., 2m for furniture packaging) are highly accurate, with no deviation in size.
Pre-defined length customization: Supports setting custom pre-cut lengths via PLC control, adapting to diverse needs (from small 50cm rolls for small goods to 2m+ rolls for furniture).
Standard integrated configuration: Comes with feeding rack, perforation unit, and winder as standard—realizing one-stop "feeding-perforating-rewinding" without additional equipment.
Durable nylon brush roller: Brush roller is made of nylon—softer and more durable than competitors’ plastic rollers, avoiding scratches on EPE foam/bubble film surfaces.
Imported German blades: All blades are imported from Germany, ensuring long-lasting sharpness and durability for clean, burr-free pre-cut lines.
Safe operation design: Equipped with protective barriers; when barriers are opened, the cylinder stops automatically to prevent equipment damage and ensure operator safety.

Technical Parameters

Model	ZT160-PR
Max width	1600mm
Minimum distance	150mm
Speed	30-50M/min
Tolerance	1-5mm
weight	800kg
power	8kw

Application

This EPE Foam and Bubble Film Perforator is widely used in EPE foam and bubble film processing scenarios, with core applications including:

Furniture packaging: Processes bubble film into 2m (or custom) pre-cut rolls for wrapping sofas, tables, and wardrobes. The servo-controlled precise length ensures each section fits furniture dimensions, and workers can tear off the required length directly—improving packaging efficiency by 40%.
Electronics packaging: Perforates EPE foam into fixed-length rolls (e.g., 1m) for cushioning laptops, TVs, and precision components. The accurate pre-cutting avoids material waste, while the neat lines ensure consistent protection for fragile electronics.
E-commerce logistics: Used in e-commerce warehouses to process bubble film into small-length (50cm, 80cm) pre-cut rolls for packaging cosmetics, accessories, and small home appliances. It saves 2-3 manual cutting positions daily, greatly reducing labor costs.
Craft & gift packaging: Processes EPE foam into short-length (20cm, 30cm) pre-cut sheets for making gift box cushioning or craft fillers. The servo system’s precision ensures uniform sheet sizes, enhancing the aesthetics of handcrafted products.