PE&PP Non-woven Laminating Extrusion Line

PE&PP Non-woven Laminating Extrusion Line.1

PE&PP Non-woven Laminating Extrusion Line.2

Non-woven Fabric Coating Extrusion

This PE&PP Non-woven Laminating Extrusion Line is a versatile production system capable of using both PE and PP materials. It is designed to uniformly coat molten thermoplastic materials (such as PE) onto non-woven fabrics. The resulting composite materials find wide applications in medical protective materials and sanitary products, leveraging properties like waterproofness, breathability, and antibacterial performance.

Description

The line adopts an integrated process combining extrusion and lamination. First, PE or PP raw materials are fed into a high-efficiency extruder, where they are fully melted and plasticized. The molten material is then extruded through a precision die head into a uniform film. Meanwhile, the non-woven fabric substrate is unwound and guided to the lamination unit. In this unit, the extruded thermoplastic film is accurately coated onto the non-woven fabric under controlled temperature and pressure, forming a composite material. After lamination, the composite undergoes cooling, thickness measurement, edge trimming, and winding processes. The entire production line is equipped with an intelligent control system to monitor and adjust key parameters such as extrusion temperature, lamination pressure, and speed in real-time, ensuring consistent product quality.

Feature

Dual Material Compatibility: Capable of using both PE and PP materials, providing flexibility to meet different product performance and cost requirements.
Precise Coating Technology: Equipped with a high-precision die head and lamination unit, enabling uniform coating of molten thermoplastic materials onto non-woven fabrics with accurate thickness control.
Intelligent Process Control: Utilizes a PLC-based control system and touchscreen HMI for real-time monitoring and adjustment of extrusion temperature, lamination pressure, speed, and other parameters, ensuring precise control over the production process.
High Production Efficiency: Operates at high speeds while maintaining stable production, significantly improving the efficiency of non-woven fabric composite processing.
Reliable Equipment Performance: Incorporates high-quality extruder components, bearings, and control devices, ensuring stable operation, low failure rates, and a long service life.
Customizable Composite Properties: Can be customized to adjust the coating thickness and process parameters to achieve specific composite material properties, such as enhanced waterproofness or breathability.

Technical Parameters

Model	Dimension (m)	Power (kw)	Max Processing Width (mm)	Processing Speed (m/min)
ZT-PCF1600	1873	50	1600	50-100
ZT-PCF1800	1883	65	1800	50-100
ZT-PCF2000	1893	80	2000	50-100
ZT-PCF2200	18103	95	2200	50-100

Application

The composite materials produced by this line have extensive applications in:

Medical Protective Materials: Used to make surgical gowns, bed sheets, isolation gowns, etc. The PE-laminated non-woven fabric composite has waterproof, breathable, and antibacterial properties, providing effective protection for medical personnel and patients.
Sanitary Products: Applied in the production of backsheets for diapers and sanitary napkins. Through breathable film composite technology, it achieves high water absorption and breathability, ensuring user comfort.
Hygiene & Cleaning: Utilized in the manufacturing of wet wipe substrates and disposable cleaning cloths, benefiting from the composite material's softness, water absorption, and durability.
Industrial Protection: Used as protective clothing and covers for industrial workers, offering protection against dust, water, and light chemicals.