PE Cast Film Extrusion Line
 PE Cast Film Extrusion Line

PE Cast Film Extrusion Line

This PE Cast Film Extrusion Line is a specialized production system for manufacturing high-quality PE cast films. It integrates advanced extrusion, casting, and winding technologies, enabling efficient production of films with excellent flatness, transparency, and mechanical properties. The line caters to various application needs, supporting customization of film width, thickness, and performance characteristics.

 

Description

The PE Cast Film Extrusion Line adopts a multi-stage production process to ensure the production of premium PE cast films. It starts with a high-performance extruder that fully melts and plasticizes PE raw materials. The molten material is then precisely cast onto a chilled casting roller via a die head, where rapid cooling and solidification occur to form a uniform film.

Subsequent processes include thickness measurement, edge trimming, and winding. The line is equipped with intelligent control systems to monitor and adjust key parameters such as temperature, speed, and tension in real-time, ensuring consistent film quality. Optional configurations like online coating or embossing units can be added to meet specific functional requirements of the films.

Feature

  • Efficient Extrusion System: Utilizes a high-torque extruder with optimized screw design for efficient melting and mixing of PE materials, ensuring stable output and uniform material properties.
  • Precise Casting Process: The casting unit with precision temperature-controlled casting rollers enables rapid and uniform cooling of the molten film, resulting in excellent flatness and optical properties.
  • Intelligent Control: Equipped with a PLC-based control system and touchscreen HMI, allowing real-time monitoring and adjustment of production parameters for precise control over film thickness, width, and other attributes.
  • Versatile Customization: Supports production of films with a wide range of widths and thicknesses. Can be customized to produce films with special properties such as high transparency, high tensile strength, or specific surface textures.
  • High Production Efficiency: The line operates at high speeds while maintaining stable production, significantly increasing output and meeting large-scale production demands.
  • Reliable Components: Incorporates high-quality components and bearings, ensuring stable operation, low failure rates, and long service life of the equipment.

 

Technical Parameters

Film width range 1000-3800mm
Machine design speed 250m/min
Product gsm 11-40g
Applicable materials  Breathable particles, PE particles
Production speed 30-230m/min
Installed capacity 850KW
Machine wall panel CNC machining

Application

 

The PE cast films produced by this line find extensive applications in various industries:

  • Packaging Industry: Used for flexible packaging of food (snacks, frozen foods), beverages, and daily necessities, leveraging the film's excellent transparency, toughness, and barrier properties.
  • Printing & Lamination: Serves as a base material for high-quality printing and lamination processes, suitable for producing labels, posters, and composite packaging materials.
  • Construction Industry: Applied in waterproofing membranes, protective films for building materials, and temporary surface protection films due to its good waterproof and wear-resistant properties.
  • Agricultural Sector: Utilized as greenhouse films or mulch films, benefiting from its light transmission, weather resistance, and ability to regulate soil temperature and moisture.
  • Medical Field: Used in the production of medical packaging films, such as for sterilization packaging of medical devices, thanks to its cleanliness and compatibility with sterilization processes.

 

140x140
140x140
140x140

 

 
140x140
140x140